September 7.

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Not a lot to say about this day. Today was spent collecting the cellulose that was sprayed in the wall cavity around the east door. This was to show the section through our walls to communicate the amount of insulation used. Great idea- a mess to clean up. After a few trials, the discovery was made that the shop-vac was going to be the cleanest alternative. Dusty and I worked finished after innumerable empties of the vacuum- which equated to about 5 large garbage bags filled with compressed cellulose. Tied them up and called it a day.

September 6.

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Today was day one of the deconstruction. Driving into an empty fairground this morning was more relieving than I can explain. We began the day by discussing the order in which things would be dismantled/numbered/packaged/etc. Chris and I started with the slats in the loft… I do not remember putting that many finish nails into this thing! They were everywhere. The process was pretty painless and we had them packaged quite quickly. Next came the burlap panels and then the posts. Before we knew it, it was 3 o’clock and time to shift into thesis mode. With our RFPs due in a couple of days, we all left early to focus on the assignments happening back on campus.

September 4.

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LAST SHIFT! This evening was my last time on duty at the fair. Labor Day weekend brought more people than I had imagined. Though the day was quite hectic, the house emptied early giving Ty the opportunity to coerce Mike and I into riding the Skyscraper after close. I had resisted the temptation on my walks to and from Eco, so being it was the last shift- I had to. We had all had our share of the fair- but seeing the midway lights upside-down 150′ (if I remember right) in the air was a great way to end the night with a quick thrill.

Before ending this portion of the build, I figured I could reflect a bit on the experiences had over the past week and a half…

There were some interesting encounters over the extent of the fair. To name a few- the guy who compared our design to one of his recent nightmares (thanks!), the somewhat paranoid individuals concerned with the amount of glass and lack of privacy or the impressive thickness of our door that would be the perfect addition to a concrete house (or bunker), the couple who had recognized our program from a conversation they had on a flight with students (us!) on their way to SanFran last fall, the large amount of renovation/retrofit questions thrown our way- not always pertaining to the ideas used in Passive House but still fascinating all the same, the people interested in our schematic design process and how we arrived at the decisions we did (I liked those questions), and the countless questions about… the rocks.

All in all, it was a great experience. So many people, so much food. I think NDSU and everyone that has been supporting us through this whole process might really benefit from the exposure at the fair. There seemed to be a lot of genuine interest and I’m excited to see what comes off it.

 

How to measure a day. . .

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How about we measure the last dismantle day as every good thing needs to come to an end.

Saturday was our last day of dismantle, all of the walls were down and all that was left was the floor framing and the sheathing that was place on top of it.  It doesn’t really seem like a hard thing to do but let me tell you it was no easy task.  The flooring was the first thing that we put down, and at that time it was probably the first time most people had ever built anything ever, and making sure things were perfect is what we do best.  So needless to say there were a lot of screws and they were sunk, and then since so many people had walked over the top of it that the OSB had been smoothed so much that the holes for the screws were almost hidden or unseen.  The OSB had also been tongue grooved together so we had to start at one end and pull it up one piece at a time.  However, since we were determined to get it finished it did not take too long to get the flooring and the framing apart and put into groups and labeled.  It was kind of hard to see the structure completely gone, it has been such a long, amazing ride, that I learned so much from and an experience that will forever change that way that I construct and look at designing.

How to measure a day . . .

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The best word that would describe this day would be unknown and awe.

I missed the first day of the dismantle because I had to be in Fargo for school, so when I got back on Wednesday morning it was almost unreal how much of the house had come down already.  The dismantle went so quickly that by the time I got to the site on Wednesday morning the interior was almost done, and the trim around the windows was almost off as well.  I started taking the blocking off from around the windows and then went to taking off the exterior siding from the west side.  It was a very quick take down that day.   The dismantle actually went a lot smoother then I had anticipated, everything was organized so when you would take something down from one part or another of the building you would wrap it up and label it.  It had made things a lot easier, except that we are going to take a lot of time moving things around more then anything, but this is a minor problem compared to the ones we could have.

How to measure a day . . .

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In 12 days the students have now become the professors.  Educating the masses on how being conservative in they way they built and being efficient in their energy use would help them out in the long run.

The 12 days of the Minnesota State Fair were filled with explaining the way that the passive house worked and trying to educate those who were so convinced that it would not work.  I think repetition would also be another word that would describe the experience among a few others of course.  The state fair was a multitude of what are the rocks for? How does the house heat itself in the winter?  How do the windows work?  Can you retrofit any of this in an existing house?  How much does it cost to build, compared to a typical house?  Will you explain everything to me?  These were just a few of the questions that were asked on a regular basis by almost everyone who walked through the house.  It was an experience that will for ever change the way that I think about building things and the way that you can reuse and recycle materials to do so.

Ghost (september 2)

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Today seemed to be like any other day. Mike and I arrived and walked into the chamber of sound. I started with resupplying some business cards, picking up garbage, answering questions, not much new. I grabbed the drills and began to open up crates in search of some extra cellulose, some how it keeps disappearing. I have noticed people MUST touch the wall sections, I don’t blame them. I found the cellulose and as soon as I pulled it out of the crate I was approached by a man. He wore small round glasses and a black leather beret. The man had an haggard beard with twisted once-upon-a-time blond hair. The lines on his face told the story of time. He began casual enough asking a few questions about the house nothing out of the ordinary but soon the story began to play out. He described his life, things he had seen and I was genuinely interested. Claiming to be a professor at Berkeley he told stories of technology, music, and chemistry. The details and descriptions where dense but from my point of view deceptive. Soon this was no ordinary encounter and two and a half hours passed. Ultimately the conversation ended and I asked for his name, he asked, “Does it matter?” I said “No” as I stepped away. I still don’t know how I feel about the encounter but one thing is for sure, I wont forget it, and maybe this was the point.

8-30-11 A Small Space is a Small Space

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A Small Space is a Small Space

Today was a relatively calm day at the fair. It was pretty much overcast all day and as I boarded the bus at the MN department of education I thought perhaps it won’t be so crazy. Yet the overcast weather didn’t seem to stop the crows at all. Of course there probably was a smaller amount of people at the fair, but as soon as they try to fit in the 600 SF passive house it always seems like a lot. I guess I’ll look forward to a consitent work load until the fair starts.

Notable People

A couple of notable people talked with me today, and besides the kid that seemed to be imitating barn animals, I think its worth  mentioning. For the most part I’ve been very impressed with the people I’ve talked to. Not too many of them are against the work we are doing, or write it off right away with out even thinking about it. In fact most people already have some knowledge about a particular system or window or idea already and really get engaged talking about it. What follows is a small selection of people.

Remodel Guy

A middle aged guy pulled me aside and after confirming that I was part of the project said he needed to replace the siding on his house and asked what he could do at the same time to make his own perform better. We talked for a while about what his options might be, how taking the opportunity was a good idea, and, what surprised me, we talked most about the specific details of how these solutions should be constructed. This wouldn’t of surprised me. I didn’t come off as some one who was going to do the remodel himself, rather as someone concerned about how the remodel would be done. After our conversation he was very excited and rushed off with a manner that might of convinced me that we was going to start the project as soon as he got home.

Idea Guy

This Guy hung around the passive house for a while and I kept running into him in different locations and parts of the structure. As was a bit older, had a pretty pronounced beard and above all a lot of ideas. He didn’t put them forward right away, he was very open to listening to what I had to say, and he was patient in his questioning. After we would talk for a little bit about some aspect of the building he would always pause for a second with his finger over his month, apparently in deep thought, and then point at what ever we were talking about and suggest an idea. Many of his ideas related to thermal massing or each structures and most of the time he would question me in a manner that left little room for a contradiction. I rather enjoyed listening to his idea and I’m sure he has been thinking about these things for a while.

Undercover Guy

As Ty and myself were talking casually on the east side of the building a man asked us if we were part of the project, we said yes, and he slowly worked his way up to a question I’m sure both Ty and I we surprised by. “what is the fire rating of your walls”. In the moment our only response was what ever code is. We were both a bit worried that the guy would get on our case about not knowing it or something, but he actually smiled and started talking about the importance of his question especially when new materials are being used. He was particularly interested in the foam and we talked for a bit about it. After our conversation he said he really enjoyed the project and then admitted that we was a building inspector. He was very enjoyable to talk to though and instead trying to put down the new construction methods he really wanted to know more about it and figure it out. This was perhaps my favorite conversation of the day.

Day 18

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Day 18 – I started today by working on the redwood flooring on the south side of the building.  By using the speed square/skill saw technique I was able to clean up all the red wood edges quickly.  Lyle and I then proceeded to work on the installation of the decking.  At first I thought Lyle’s method was insane and slow, but so often do I eat my words.  It ended up saving a lot material that we could use later on other potential parts of the house.

The kneepads I found oddly in my car work out great for this type of job.  I was able slide around and work productively.  With the knee pads one could do epic power slides around the building.

Goal: All work and no play makes Jack a dull boy, have a bit of fun from time to time

Day 17

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Day 17

Siding is FINISHED!!!!  We were able to finish the exterior siding today.  First Melissa and I worked on the North side finishing the small amount on the west corner.  Then Dusty Nic and I powered through the East side.

I was the cut man using a speed square and skill saw to make straight edges.  Chris A taught us this cool trick.  Dusty was the left measurer and Nic would draw the angle for the peel away.  I was really proud of how our crew hammered out this late night project.

Goal: Develop your own systems

Days 13-14

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Days 13 – 14

The interior siding has been a ton of fun.  First we got to drive out to a cabinet shop to use a time saver.  We did the work that the sanders took 3 days to do in about 3 hours.  I probably in hailed a little too much sawdust.  Otherwise the siding went fast.

For this job we had to use a fair amount of ladders to reach the higher sections.  The only tools we needed were a chop saw, tape measure, pencil, finish nail gun and from time to time a little steel persuasion (Hammer).

Goal: Know what you are supposed to do instead of being told what to do

Day 11-12

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Days 11 – 12 the South siding went great, we were really productive and praised at the results.  Now the West side did not go so well.  Yes, it started well and dandy with Luke, Dusty and myself.  We were able to plan how we wanted it to work and ended up making a cool detail we call the zipper on the NW side of the building.

As we continued up the wall we ran into a problem.  The crew got larger and new ideas were applied then misapplied then applied.  In other words we needed to slow down and figure out the next plan of attack instead of making it up as we go.

In other news my tool belt sort of exploded.  As it turns out the placement of the crowbar slowly tore away at the securing straps.  Lucky for me I have been doing a lot of siding and finish work were all we really need is a tape measure, pencil, speed square (optional) and a finish nail gun.

When everything was said and done the West wall looked great and I am glad people do not have to see the small amounts of frustration that went into it.

Goal: Try and keep the same crew through the duration of a job

THE ROOF

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Day 10 – The ROOF. . . . It was disgusting how much I sweated on top of the roof doing the sheeting.  I think it was the combination of the south side, inside another building with ceiling ventilators and my questionable fear of edges.

Having water that was the key to working on the roof.  Also Chris and I jerry rigged a way to keep our drivers from falling on our classmates.  We used handle straps that are located on our tool belts to attach the drivers to our self.

Goal: Drink lots of water when working in high places

Day 9

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Day 9 – Andrew and I have been up on the double scaffolding installing the TJI rafters.  As Andrew says we have to do the harness dance (Insert funny music).  Wearing the harness will slow you down quite a bit, however it will offer a little safety.  If you watch Camera A on Day 9 you can see us doing the YMCA.

For tools the addition of a block of wood helped to form the metal bracketing that we mounted on the LVL.

Goal: Do not fall when high up on scaffolding