08/16/2011 Group 1

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…rough weekend

We got Sunday off and boy did I make the best of it. One of my good friends got married and there was an open bar all night. I will spare you of the details because a.) I don’t want this blog session to turn into a small novel and b.) I honestly cannot remember much of what happened after the cake was cut.

Monday morning was a rough wake up and awful drive to work. If you take the rough wake up and multiply it by a factor of 10, that is how my entire day felt. The constant sawing and hammering were like small explosions going off in my head. I helped Andrew fill and wash gabions all afternoon. I am pretty sure anything regarding a power tool was off limits for me. Around 7pm, Nick ordered pizza for the gang; however, I could only muster up the courage to eat 2 slices.

Around 8:30 I left and was sleeping by 8:55.(I am staying 35 minutes away…the math is correct)

Today Andrew and I put up the gabions on the North wall, only to see them buckle upon each other. It was not a pretty site. Half a days work gone down the drain. I had an idea for the East wall which later on worked out great. We took the empty gabions and screwed them on to the furring strips with the tops off. The rocks were washed and then filled in-place. After they were filled, I stitched the tops shut with wire while Andrew salvaged the angled gabion.

The finished product looked great, and we are going to tackle the South gabions tomorrow.

– L. Schneider

8-16-11 trimming thoughts

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Today, one of the biggest thing that was on my mind was how to trim the windows. We had already installed the corner trim, basically an “L” that extended beyond the siding for the two walls its connected, but we still needed to find a solution to trimming the windows. With our limited amount of Richlite, our initial idea was to mimic the “L” at the corners and only use two pieces of Richlite per window edge, yet we soon found a problem in this. It would work on the interior but the exterior needed to show the super insulated window frame detail. We finally decided to use three pieces on the exterior, creating an “L” where the window opening meets the siding to maintain the same detail as the corner, then the third piece would close in the insulated chamber around the window frame. The three images show the original super insulated frame detail, the window opening, and the start of this trimming process.

Red Wood Flooring

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John and I spent most of the day installing reused red wood flooring under the sun shading structure. The project went well, but after completing our installation, we discovered some weak spots underneath the flooring that could potentially cause an accident. John and I then pried up the flooring and took extra precautions to make sure that all the weak spots we reinforced properly. Johnny proved the sturdiness of the reinforced section, and got rid of some frustration, by jumping on it. 

Learning Curve

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DAY 1

Lao Tsu 
said ”A journey of a thousand miles must begin with a single step.”

My journey as an architect started when I walked into my first design studio.  However, I have not truly begun to walk until I picked up the tools of construction.

As stated before I will be discussing the changes and evolution of my tool belt.

This is the start of day 1, stock and clean.  Thank god I am not on a real construction site cause they would tear into me.

Goal 1: break in the belt.


How to measure a day . . .

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Today could be measured in metal, lots and lots of metal and perhaps a little acrylic too.

So I got the task of putting the acrylic up in the East side door to showcase the framing of the walls and the insulation that will be in there, since I have worked on a lot of the windows.  It all started will an aluminum L- shaped piece that was 6’ long.  I had figured out that we would need 24 pieces that could brace the acrylic.  I marked out all of my measurements of 3” apiece and I would just cut in the middle of the mark so that each piece was roughly about the same size.  The grinder and I were not friends it seems, I did end up getting all of my pieces cut but they were all jagged and parts were kind of melted by the grinder.  The next solution was to find somewhat to even out the sides; well this brings me to the file.  I filed 24 aluminum pieces down to make sure they were even on the ends, this took all day and during this duration of time I got a slight sunburn on my shoulders but each piece got done and looked good.  As, Nic and I were putting up the acrylic we noticed that parts were starting to bow out so we ended up using more on braces then I originally intended, to make sure that it was flush on all sides.  At the end of the task, the door way looks great, but the upper window needs a little more security, I guess we will just have to wait to see if tomorrow brings more aluminum or not.

Log 13

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Log 13-

Today was…. exhausting.  After leaving my house at 7am and getting back at 10:30 pm, I am VERY ready for sleep.  That aside, I really had fun today.  Brittney and I really did a lot with the loft railings and slat walls.  Her and I both designed a way to have supportive 2×6 railing posts that not only can support a grown person, but also doubles as a base for the slats to be finished nailed into.  I believe Bringing up the slat wall to the ceiling on the south side of the stairs really had a beautiful impact on the overall quality of the interior.  I am very much looking forward to continuing the slat details and burlap tomorrow.

Grounded (august 15)

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We arrived with our heads high and started straight away. The north and east side were getting finished up while the shading structure was getting stitched to the ground. The cables were put in along with the rings, a detail worth the exploration. Granite arrived and Andrew stated to fill the time boxes. The rock boxes looked great. After a bit we had a guest to talk to us about the infamous robot in the box. After some discussion we made some decisions and Nick, Peter and I hung the mechanical system any adjusted the walls. The day carried on, and on. We ordered pizza, the sun went down and the building came to life. It looked as though it was a model built in studio, in fact this evening felt like a late night in studio.

Glass (august 13)

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Today we cracked into the crate and began to move the massive windows. Kjell showed up and helped us with the installation. We put in the tilt and turn then the door, which I began to really appreciate. The door is beautiful and the sheer mass of it resembles a vault door. The color was much better than I anticipated also. After we placed two windows I had visitors. My parents made an appearance. It was great to see them; the build defiantly surprised them. I think it made my father really happy to see the re-embodiment of the granary. Soon after they left Mike, Malini, and Noor showed up, and they brought ice cream! Just what we needed, well while Andrew and I were stuck up in the lifts everyone else ate ice cream. Soon with our feet back on the ground and away from the shading structure we enjoyed our share. The day was over quickly and we took off with our day off in sight.

Compressed (august 12)

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Today was the day of presents. We received many shipments and with each one it was difficult to find room to place them. With the vendors arriving we are starting to consolidate and make the most of the room we have. The shading structure was stating to go up and all the verticals were raised. The tunnel began to form and it was satisfying to see the shading structure with all of its siblings. The day ended without us realizing the time. I made a few cuts in the rich-lite and began to understand how to use the material a bit better. Mike and I bought new nail cutting blades just to get through the stuff.

17 >> 8/13/11

I started up on the roof today. Yesterday, Johnny and Luke moved a number of the exterior SIPs to better cover the roof (since we don’t have enough for the entire area). So this morning we added some lumber to fill the gap between the SIPs. It’s a small deception which should be invisible once the final finish layer is added. Indeed, Johnny and Melissa started adding a building wrap and cedar siding in the afternoon.

I, on the other hand, was pulled to work on the windows the rest of the morning and afternoon. We had a representative from H Windows present so we opened the crate (which included a mysterious extra window) and got to work. We started with the smallest one – the tilt-and-turn window on the west side. That particular product is pretty remarkable; I was mortified at least twice when I thought the entire window was falling down, but, in fact, someone had just ‘tilted’ it.

Next we installed the door. There is no doubt it is a foreign product – the handle is much higher and sits above the deadbolt. We actually found ourselves discussing which way was ‘up’ since it’s a bit out of the ordinary. Then we added the two south-facing fixed windows and, after lunch, the sliding door on the west side. The sheer mass of these things was amazing. Luckily we had a concrete floor, a forklift, and almost a dozen people to help when needed. I’m not quite sure how they would be installed with much less, but it must be possible.

I worked with Ty for a bit in the afternoon adding louvers to the shading structure. We’ll have to finish that work on Monday since Mike and Noor distracted us all with ice cream.

16 >> 8/12/11

Ty and I finished the shelf on the north side this morning. I sanded the final piece which had somehow been missed previously. I cut the notches with the jigsaw and the two of us fastened them in place. The 1x4s were added later, so the entire unit is essentially complete. The only thing left to do now is suggest the missing stairs, which could be done easily and quickly some other time.

I spent the rest of the morning and early afternoon working on a prototypical angled gabion. A few of us had mused about the gabions being cut-away along with the rest of the wall assembly. A true cut-away of a gabion would be impossible, of course, but I figured one could be built with an irregular shape. It turns out that that is true; it just takes a bit longer to properly shape the metal. After I finally finished, I added the ties to the remaining gabions. There are now fourteen of that size ready for the rock.

I ended the day by cutting some sill plates for the windows with Johnny and Luke. The crate containing them arrived in the morning, but we’ll wait until tomorrow to install them.

15 >> 8/11/11

More gabions this morning. Chris Nelson and I started by adding table legs to one of the template blocks I built yesterday. The added height made the shaping the metal way easier and faster. I shaped the whole 25ft roll – 7 gabions worth – before lunch. It took all day to match that total yesterday. Chris, Lyle, and Brittany worked on stitching at various times during the day. By the end of the day, we had nine completely done, four stitched but not tied, and one yet to be stitched.

After lunch, I turned to the shelving structure. I sanded the remaining horizontal pieces, trimmed them, and then used the jigsaw to cut notches for the columns and conduit. Ty and I fastened them and then added several of the vertical pieces. There are a few pieces needed to finish the north side, but the south side shelf is completely done thanks to Brittany and Chris who attached 1x4s to the backside.

The project feels like it’s finally coming together. The completion of the shelving (albeit one side) has completely transformed the interior.